The Company also produces or manufactures mold base, custom mold, modification and repair services.
1. Mold Base
It is the basic structure/main part in the form of steel plates which have been processed by machines such as milling, lathes and others and provided with additional spare parts such as guide pins and others, but does not have molded shapes on the inside yet.
2. Custom Mold
Custom mold is an advanced process through forming the inside of a mold base with a cavity of certain shape. The interior or cavity can then be filled with heated plastic pellets or metal to produce finished product. Both base molds and custom molds can be filled with heated plastic pellets (injection method) or with molten metal/aluminum (casting method). The Company will adjust the steel used based on the specifications of its use. For the injection method, the Company will usually use plastic mold steel, while for the casting method, hot work steel will be used.
3. Modification and Repair
Apart from producing base molds and custom molds, the Company also provides services for modifying and repairing finished molds as well as steel machining.
In the modification and machining process, raw materials are provided by consumers.
Please contact us for specifications regarding mold base, custom mold, modification and repair services.
To support manufacturing, modification, repair and machining activities, the Company has several facilities, such as:
The Company's current production capacity is 30 (thirty) tons or the equivalent of 100 medium-sized mold base units or 10 large-sized mold base units per month. Meanwhile, for custom molds, the Company has succeeded in increasing the tier from level 2 to level 1, and to grade A (tonnage 150 – 250 kg to > 450 kg). With this success, the Company can now produce molds with small to large tonnage with the following details: -Tonnage > 450 kg or the equivalent of 5 large custom molds, tonnage 80 – 450 kg or the equivalent of 10-15 medium custom molds and tonnase 30 – 80 kg or the equivalent of a small custom mold.
1. Crysta Apex S 9106 series (CMM Mitutoyo):
High precision measuring instrument used to check the dimensions of precise or precision tolerance objects. This machine is used for scanning objects into 3D products and also as a reference for making molding.
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Measuring range |
X axis |
900 mm |
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Y axis |
1000 mm |
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Z axis |
600 mm |
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Resolution |
0.0001 mm |
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Guide Method |
Air bearings on each axis |
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Drive speed |
CNC mode (Auto) |
Max. moving speed = 519 mm/s Max. measuring speed = 8 mm/s |
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CNC mode (Manual) |
Max. moving speed = 239 mm/s Max. measuring speed = 8 mm/s |
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Max. drive acceleration |
2309 mm/s |
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Mass |
4.919 lbs. (2231 Kg) |
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Maximun permissible probing error (Accuracy) (ISO 10360-2) |
1.7
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2. CNC Sodick AG100L EDM:
The machine used to cut and scrape molding material using an electrical system, and is also used for milling processes that cannot be completed by a CMC milling machine. EDM machines can also be used as measuring tools by determining the coordinate points of the molding material.
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Features:
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Options:
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3. CNC Milling Machine
Milling machines that are operated using computer control,
For the production process/machining process on this machine, CAM software is used, for example:
In the process, cutting tools/cutters are used in the form of:
Endmill : Flat cutter blade
Ballnose : Round shaped cutter eye
Do you have questions about our products or orders? Or do you run into technical issues? Our General Support section can resolve your question.